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European Energy Masters » Agenda

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10th November 2010

Chair

Johannes Penzkofer, Vice President, G.C.E. Energy Consulting GmbH / Germany


Energy management in a rapidly changing world: General conditions & challenges for manufacturers

Recent developments and challenges for EU energy efficiency policy:
The policy context for businesses investments in energy efficiency pay off
Alexandra Langenheld, Scientific / Technical Project Officer, European Commission - Joint Research Center Institute for Energy - Renewable Energy Unit F.8 / Italy

  • The broader EU policy context: The integrated climate and energy policy and key objectives 2020-20
  • Challenges for EU energy efficiency policy and latest state of play,
  • EU policy areas to achieve energy efficiency, comprehensive set of legislation to enhance energy efficiency, concepts of EMAS, auditing, ESCOs
  • The way forward for manufacturing companies


The bottom line (impact) of energy efficiency: A hardcore look at the economics of energy efficiency

Johnnie Rask Jensen, President, Danfoss Solutions A/S

  • How it is possible to deliver positive EBIT and reduced CO2 footprint
    without damaging your cash flow. Experience shows that it is possible
    to obtain 20% reduction of total energy costs under these conditions (p.a.)
  • Why energy is becoming a strategic (competitive) element, and the
    eco2nomic potential in the industrial segment
  • How to make energy savings a business case
  • The financial costs and benefits of energy efficiency and climate strategy
    and how to set up realistic targets and implement them
  • Typical barriers and how to overcome them - experiences and results so far


How PV plants on your roof improves your energy balance and your public image ("turn industrial roofs into PV plants")
Patrick Clough, Business Development Director France, Solar Integrated Technologies GmbH

  • Let your PV installation pay for your roof refurbishment
  • Increase your “green” image at partners, employees and in public
  • Reduce your carbon footprint by generating your own clean energy
  • Reduce your dependency from fossil fuels
  • Reduce your energy costs by renting your roof to PV investors and get closer to positive energy status


EU emission trading system: current state and future perspectives
Markus Weber, Manager Emission Trading, ThyssenKrupp AG / Germany

  • Current status: EU Emission Trading 2013-2020
  • Perspectives on global emission trading
  • Mission critical: competitiveness


Intelligent energy management in production: continuous, integrated
strategies and systems for a holistically optimised and economical energy
management
Carsten Schmidt, Marketing Management, Siemens AG / Germany

  • Current situation: Current situation, energy management drivers for end customers and for system integrators
  • EM products, systems and solutions, realisation of EM
  • Scalable energy management: Identification of potential savings in the areas of electricity, gas, steam, compressed air, heat and cold
  • Visualisation of energy data, centralised switching of unneeded consumer both in long and short production times, measurement of peak demands
  • Continuous energy and materials accounting for the energy production and consumption and systems, polluters and their allocation of energy transfer to ERP systems (such as SAP R / 3)
  • Energy & totally integrated automation (TIA): Connecting applications to a higher level automation and energy management system


Systematic implementation & integration of corporate energy management

Energy mapping: A systematic and profitable way to reduce the use of electric energy
Lars Andersson, Environmental Manager, Pilkington Floatglas AB / Sweden

  • Background: The Swedish programme for energy efficiency
  • Energy mapping
  • The result of changes made
  • The next step of the programme


Requirements putting to the test of energy reduction without investments
Dr. Udo Peter Banck, Head of Real Estate Services, Director, Merck KGaA / Germany

  • Processes to reduce energy consumption at chemical and pharmaceutical sites
  • Case study Asia site: Energy audits
  • Case study German sites: Energy management
  • Lessons learned from the lifecycle management of plants and equipment in relation to their energy consumption


Global roll-out of an energy management system
Harald Steinke, Environmental Manager, Coca-Cola Erfrischungsgetränke AG / Germany

  • The Coca-Cola energy program
  • Global roll-out
  • Installation of CHP plants in 12 countries
  • Country specific conditions and challenges


Local implementation of energy efficiency projects at factory level (1)

Continuous quality improvement processes applied to energy reduction @ Agfa Graphics
Graham Cooper, Site Manager, Agfa Graphics Ltd / United Kingdom

  • Techniques to improve quality performance in manufacturing: From Demings PDCA (Plan Do Check Act) to Six Sigma's DMAIC (Define Measure Analyse Improve Control)
  • Examples of applying those methodologies to energy reductions
  • Electricity consumption reduction
  • Gas consumption reduction
  • Worldwide energy improvement examples from Agfa Graphics (German, UK & Chinese Plants)


Creating & manufacturing energy efficient products to meet compliance
and achieve carbon management objectives
Kentaro Niwano, European Environment Project Manager, Environment and Product Safety, Canon Europe / United Kingdom

  • Overcoming the challenges with admitting products to the market
  • Making already efficient products even more so
  • Improving long usability of products by taking the advantage of ecofriendly materials
  • Measuring the environmental impact of a product and constantly improving it in the early stage of development & manufacturing
  • Reducing energy consumption in manufacturing plants through low energy products


Interactive Evening Session

From quick checks and energy efficiency to a systematic and fully integrated energy management system for maximum ROI & business value
Johannes Eickmans, Director Global Efficiency Programs
, Bayer Business Services
Dr. Jan Busch, Project Manager Competence Center Process Analysis, Bayer Technology Services GmbH

  • Energy quick checks
  • Full scale climate checks
  • Efficiency management solutions


11th November 2010

Chair

Russel Mills, Global Director of Energy & Climate Change Policy, Dow Chemical / Switzerland


Local implementation of energy efficiency projects at factory level (2)

Intelligent energy management at Nokia Cluj Factory
Antonina Realmuto, EMEA & INDIA Environmental Manger, Nokia Italia SpA

  • Design and construction of the factory: How to get a gold rating from the US Green Building Council (USGBC)
  • Energy saving: Thermal envelope around the core of the building, high efficiency glazing, reduced lighting power density, and occupancy sensors to reduce consumption of heating energy over 50%, and electricity by 26%
  • Water usage: Installing a range of water saving devices and systems to reduce water consumption by over 30%
  • Recycling: Around 30% of the materials used to construct the factory were made from recycled materials


EcoStruXure – A holistic approach for a sustainable Energy Management System
Dr. Clemens Faller, Business Development Manager, Energy Management Solutions, Schneider Electric / Germany
Bernhard Hünermund, Offer Manager, Energy Management Solutions, Schneider Electric / Germany

  • Energy Management is the key for a sustainable increase of energy efficiency
  • EcoStruXure – A unified architecture for all businesses and applications
  • Scalable solutions from the global leader in Energy Management


Energy Management Best Practice Forum

Working Group 1
Lean Six Sigma: A systematic and sustainable approach to energy efficiency in manufacturing
Jonathan Pugsley, Energy Manager, Masonite Europe Ltd / Ireland

  • Lean Six Sigma (LSS) continuous improvement philosophies & energy efficiency
  • Lean Six Sigma continuous improvement as a bottom up and variable approach for implementing a energy saving culture
  • Overviewing 50 energy efficiency projects since 2002 with the result of reducing 30% of energy costs
  • Achieving long term commitment from all employees to improve your energy efficiency


Working Group 2
Energy efficient light: Reducing costs and CO2 emissions
Christian Braatz, Coordinator Energy Efficiency Europe, TRILUX GmbH & Co.KG
Oliver Prietze, Senior Director Global Sales & Marketing, Energy Audits, OSRAM Lighting

  • How energy efficient lighting systems help companies to reduce their energy consumption and thus to reduce operating costs
  • Investment & technology management and ROI
  • Electronic ballasts as a basis of an energy efficient lighting solution
  • Implementation of energy audits & energy surveys for the optimisation of an existing lighting installation



How to save 1.400.000 kWh and 700 tons C02 in one year – and still having many more energy saving projects in the pipeline
Charlotte Berg, Energy coordinator, Sun Chemical A/S
Hans-Christian Schwartzbach, Energy project manager, Sun Chemical A/S, Denmark

  • Successful implementation of energy management focusing on how to engage people actively in the energy work in order to identify energy savings
  • Establishing an energy team and strengthening the local energy work
  • Training energy key figures to survey energy consumption and look for potential energy savings
  • Including energy in the implementation of other projects and practices
  • Initiation of energy campaigns making the energy work and successes visible to all employees


European energy management model for saving 30% energy in the past 2 years
Dominique Hamerlinck, Divisional Energy and Utility Manager, Alpro Comm VA / Belgium

  • Boundary conditions
  • The fundamentals
  • Communication
  • The four Pillars
  • Energy driven projects


Sustainable use of cogeneration for improving energy efficiency

Cogeneration and improved use of waste heat in production to increase energy
efficiency
Dr.-Ing. Michael Müller-Pfeiffer, Director Cement Technology, Germany, CEMEX Deutschland AG

  • Optimisation of fuel use in emerging markets and in Europe
  • Use of alternative fuels, especially biogenic fuels
  • Use of waste heat for cogeneration of power
  • Systematic energy approach @ Cemex


Making cogeneration work in volatile energy markets
Pieter M.J. Verberne, General Manager Energy, AkzoNobel Industrial Chemicals B.V. / The Netherlands

  • Cogeneration from an energy efficiency perspective
  • Economics in dynamic markets
  • Optimising for flexibility


Energy efficiency for manufacturers in a carbon constrained world

Implementing an integrated approach for energy and carbon management
Lieven Stalmans, Group Manager Energy and Environment, Borealis Polymers N.V. Belgium

  • Borealis integrated approach for energy and carbon management
  • Keeping control of emissions and thus lowering CO2
  • How to raise awareness on carbon issues with the different stakeholders within the company
  • Greenhouse gas emissions along the value chain: Producers, customers and supplier
  • Major challenges ahead and legislative development


Efficiency imperatives in a carbon constrained world
Russel Mills, Global Director of Energy & Climate Change Policy, Dow Chemical / Switzerland

  • Long term focus on resource efficiency
  • Management methods to ensure efficiency throughout the organisation
  • Enabling efficiency down the value chain
  • Transforming the product portfolio for our lower carbon future
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